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BOSCH REXROTH
Working up to ten hour days during the
week and pulling additional staff in from
other projects on weekends, Wolke says
over the duration of the project most of his
company’s 100 employees worked on the
Bosch project at one time or another to get
the job done. “It’s important when you’re
working on a project with this kind of pace
that you step back and take a birds’ eye view every so
often, both to ensure people are working safely and to en-
sure everything is being installed correctly.”
Wolke says the building’s design as a building within a
building, and the tight timeline, required creative thinking
and close collaboration between the trades. “With the new
steel structure installed under the roof of the original build-
ing my team was building on top of structural steel while
ductwork was being installed alongside us.”
He says that coordination extended to the limited
lay down space and ensuring it was available to those who
needed it on any given day, and to the safety aspects of
the entire project. “We were planning three weeks ahead
to understand who would be on site when and doing what,
what they were handling and how that changed the safety
concerns in different areas of the project. Everyone had to
understand their roles but also how their work impacted
those around them.”
Waldrop Mechanical Services installed the HVAC up-
grades for the facility. President Bill Caldwell says O’Neal
also preordered some of the equipment his team needed
to install while Waldrop provided the rest, including seven
water source heat pumps, 19 exhaust fans and 23 gravity
intake and relief hoods, along with 48 tons of duct and the
associated pipe work required. “Much of what we installed
had to be in fast to establish the humidity controls and
cooling the building needed. Some of the equipment was
installed on the mezzanine, which was being built as the
ductwork was going in,” Caldwell said.
Caldwell says the close collaboration required between
the trades and the height at which much of this took place
(40 ft) created challenges, as did the delivery of equip-
ment,” Caldwell said. “Some of the equipment came in
during week eight of the schedule which was tight,” he ad-
dded. “We had all the ductwork in place by
then and had to connect it to the equip-
ment. One air handler arrived with a struc-
tural deficiency so we had to refurbish
that.” Waldrop found ways to save time and
money on the project, by eliminating parts
of the 60-inch medium pressure ductwork
and specialized belt-driven fans.
Caldwell says the tight site meant ductwork had to be
co-ordinated so it was fabricated and delivered just in time
to avoid the requirement for storage and moving things
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The South Carolina Construction News — October/November 2013 – 9