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To accomplish that, you need two
main things: concrete and steel. Lots
of steel (much of it custom bent). And
lots of concrete (also customized). The
building’s foundation is almost seven
stories high.
“The foundation was key,” said
Marty Swain, an executive at Parker
Marine, which specializes in founda-
tional and marine contracting and did
the pile driving for this project..
Swain said because the project in-
volved creating test cells within an ex-
isting building – and those cells had to
withstand extraordinary vibration plus
be physically separate within that build-
ing – Parker Marine had to adapt its
procedures as well as its cranes. Per-
sonnel had to measure from the floor
to the roof girders to ensure they had
maximum space to work. Basically,
Swain said, a section of pile would be
put in place, then another section
welded atop it, over and over again.
Two cranes and up to 18 people la-
bored for this because, he said, the
project was “monolithic.”
Glenn Sherrill, head of SteelFab in
Charlotte said his company provided
about 1,100 tons of structural steel for
the frame, and about 87 tons for other
purposes, such as special rings and an-
chors. SteelFab Charlotte worked in
conjunction with their sister company,
SteelFab of SC which is located in
Charleston and Florence.
“Our Florence plant helped fabricate
the job and our Charleston office cov-
ered the site project management,”
said Sherrill. “Our South Carolina par-
ticipation was critical to the Clemson
project.” SteelFab has about 500 employees
and operates six fabrication plants
across the Southeastern U.S. with a
combined capacity of over 100,000
tons annually. To ensure all the steel for
the Clemson site was flawless,
SteelFab’s Mark Coleman worked
closely with drafting professionals
from Hutchins & Associates in Clem-
mons. The Hutchins firm is no stranger to
big projects, having worked on numer-
ous hospitals and airports, convention
centers, university buildings and even
the NASCAR Hall of Fame. However,
“This was the first time we’ve ever
drawn within 1/32 nd of an inch in this
shop. Usually we draw to 1/16 th . But
this was a very different story,” said
CEO Larry Hutchins, who is certified as
a Senior Detailer Class One by the Na-
tional Institute of Steel Detailing.
Several factors required excruciating
accuracy of the steel parts. For exam-
ple, the plans that originated in Spain
had been prepared in metric system
units; SteelFab and Hutchins had to
convert to the U.S. system. Allowance
had to be made for deflection and
The South Carolina Construction News — October/November 2013 – 3